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Course Outline
Introduction to Industrial Computer Vision
- Overview of machine vision systems in manufacturing.
- Common defects: cracks, scratches, misalignments, and missing components.
- AI compared to traditional rule-based visual inspection.
Image Acquisition and Preprocessing
- Camera types and image capture settings.
- Noise reduction, contrast enhancement, and normalization.
- Data augmentation for improved training robustness.
Object Detection and Segmentation Techniques
- Classical approaches (thresholding, edge detection, contours).
- Deep learning methods: CNNs, U-Net, YOLO.
- Choosing between detection, classification, and segmentation.
Defect Detection Model Development
- Preparing annotated datasets.
- Training defect classifiers and segmenters.
- Model evaluation: precision, recall, F1-score.
Deployment in Industrial Settings
- Hardware considerations: GPUs, edge devices, industrial PCs.
- Real-time inspection pipeline architecture.
- Integration with PLCs and factory automation systems.
Performance Tuning and Maintenance
- Handling changing lighting and production conditions.
- Model retraining and continual learning.
- Alerting, logging, and QA reporting integration.
Case Studies and Domain Applications
- Defect detection in automotive assembly and welding.
- Surface inspection in electronics and semiconductors.
- Label and packaging verification in pharmaceutical and food industries.
Summary and Next Steps
Requirements
- Experience with machine learning or computer vision concepts.
- Familiarity with Python programming.
- Basic understanding of quality control or industrial automation.
Audience
- QA teams.
- Automation engineers.
- Computer vision developers.
14 Hours